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Mold Processing Workshop
Equipped with automated production lines and precision moulding equipment, we ensure the stability and high quality of every product. We strictly enforce our quality management system to achieve high efficiency and consistency in production.
I. Expert Team Strength
The Mold Processing Center specializes in the research, development, and production of silicone and rubber molds, anchored by an elite team of 24 mold designers and technicians. Among them, 8 senior mold designers stand out as industry leaders, each boasting over a decade of hands-on experience in silicone and rubber mold manufacturing. Proficient in advanced mold design software and deeply versed in silicone/rubber processing technologies, they meticulously analyze diverse customer needs and product characteristics to craft tailor-made mold solutions. Whether for high-precision injection structures or complex insert molding structures, their expertise ensures optimal design outcomes, forming the human foundation for premium mold production.
II. State-Of-The-Art Equipment Cluster
Committed to cutting-edge technology, the center has invested in a suite of leading domestic mold manufacturing equipment, creating a robust hardware ecosystem:
8 high-precision CNC machining centers excel in digital processing, refining mold details with precision.
7 CNC lathes efficiently shape rotational components with accuracy.
2 electrical discharge machining (EDM) machines tackle high-hardness materials using electro-erosion principles.
1 precision surface grinder achieves ultimate planar accuracy.
high-precision tapping machine ensures flawless thread machining.
2 manual milling machines provide meticulous finishing for intricate details.
This equipment lineup delivers a positioning accuracy of ±0.005mm and stable machining precision within 0.005mm–0.01mm, resolving the most demanding high-precision requirements for complex mold parts and safeguarding manufacturing quality.
III. Reliable And Efficient Delivery System
Precision Delivery Timeline Management
Understanding the critical role of time in customer projects, the center optimizes workflows, aligns production schedules with order rhythms, and leverages seamless teamwork to ensure strict delivery control:
Prototype molds: Delivered in as fast as 3–5 days.
Mass production molds: Completed within 5–15 days, enabling clients to gain market momentum and accelerate project launches.
End-To-End Dynamic Monitoring
To guarantee error-free delivery, the center implements rigorous real-time monitoring from raw material input onward. Professional technicians use advanced production management systems to detect and resolve even minor anomalies immediately, ensuring projects progress smoothly as planned and instilling confidence in client outcomes.
IV. Stringent Quality Control Excellence
1.Full-Process Quality Coverage
Quality is the lifeline of the Mold Processing Center, supported by a rigorous, interconnected quality management system:
Raw materials are strictly selected to meet the specific requirements of silicone/rubber molds, eliminating any substandard inputs.
Every machining process is governed by detailed operational standards and monitoring protocols, ensuring quality control at every stage.
2.Multi-Level Design Review
At the front end of mold development, formulation engineers, mold engineers, and CNC engineers collaborate to conduct in-depth reviews of design plans from multiple dimensions—material compatibility, structural rationality, and machining feasibility. Only after reaching a high level of consensus and finalizing detailed Design for Manufacturing (DFM) documents does mold processing commence, ensuring perfection from the source.
3.Dual Inspection Assurance
Upon completion, molds undergo a two-step inspection process:
Structural integrity check: Identifies any latent design flaws through comprehensive "health checks."
Dimensional precision verification: Uses high-precision gauges to ensure alignment with design blueprints.
Thanks to this stringent system, the first-pass machining qualification rate now exceeds 92%, earning client trust with exceptional quality and solidifying our leading industry position.
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